Our Facilities
The manufacturing facility of BPRL is located amidst lush green surroundings a little away from the heart of Bengaluru city. Spread over 4.3 acres of land, BPRL’s manufacturing unit is the only manufacturing facility with no other manufacturing industries located nearby. The three-tier manufacturing facility is designed to meet WHO and international cGMP guidelines. BPRL’s manufacturing facility is well-equipped and designed for manufacturing uncoated, film-coated and sugar-coated tablets, Hard gelatin capsules, Churnas (powders) and Herbal Nutraceuticals.
Utility & Services
- Supply from state Electricity Board: 900 KVA
- In-house Diesel Generated Power: 500 KVA
- Water cooled chiller 120 TR (2 Nos)
- Cooling Tower 720 GPM
- RO- 1 & RO2
- EDI – 2 KL
- Storage Tank
- Hot water generator - 800 kgs
- We have a comprehensive HVAC system in place. The System consists of Air Handling units, Ventilation units, Exhaust units & Cooling units.
- Individual areas/each cubicle with separate AHU’s meeting ISO class 8 standards are provided. The microbiology lab AHU meets ISO class 7 standard.
- We also have supply & exhaust system for Warehouse.
- Critical Areas are monitored for temperature and differential pressure at regular intervals.
- The Manufacturing facility is supplied with filtered air at 23˚c ± 2˚c through dedicated AHU’s comprising of a double skin air handling unit with a series of filters (10 µ pre- filter G4,0.3 µ Fine filter, 0.3µ HEPA bleed filter & 0.3µ HEPA filters).
- Totally we have 38 Air Handling units and 2 FAU units.
- ISO:9001 class 7 area for microbial limit testing
- Separate LAF for total bacterial/fungal count
- Pathogen Testing facility for purified water testing
- Raw Material Testing
- Area Monitoring
- Personnel Hygiene
- Finished Product Testing
Currently Installed Capacity
- Tablets: 150 to 200 million per month.
- Capsules: 10 million per month.
- Granulation: 30 Tons per month.
- Bulk Packing: 2 million containers of 60 tablets per month.
- Blister packing: 2 million blisters of 10’s per month.
- Manufacturing: Can be augmented based on the need.
Quality Norms & Protocols
- Ayurvedic Pharmacopoeia of India
- Indian Pharmacopoeia
- Unites States of Pharmacopoeia
- ICH (International Conference for Harmonization)
- BIS (Bureau of Indian Standards)
Key Equipments
- Granulation – 3 Suites with RMG, FBD, FBP and Conta Bin Blender with appropriate capacity bins.
- Compression Machines 7 nos. with different output
- Film Coating - 1 nos B Coater, 4 Pans of 60 inches, Sugar Coating - 4 Pans of 60 inches.
- Capsule manufacturing - AF90
- Packing - Blister Packing, 1 nos Alu Alu, 2 nos 240 CH, 3 nos fully integrated Bottle Packing
- 2 Nos Dispensing Booths
- All the above lines are fully integrated with online labeling and secondary packing.
Our Quality Control & Assurance
We carry out quality evaluation as per customer specification and Ayurvedic Pharmacopoeia of India as well as In-house specification.
- Latest sophisticated Equipment's and Instruments.
- Total Quality management policies and procedures.
- Competent, Qualified, Enthusiastic, dedicated and Trained Staff.
- Continual Monitoring of Quality by well trained QA Team.
- Controlled data and computerized system.
- All raw materials and packaging placed in quarantine until verified.
- In process testing conducted to ensure conformance at all stages and results are recorded and maintained.
- All results of analytical and microbiological testing are recorded on trend cards to allow for trend evaluation.
- No product is released for sale until all documents are reviewed and confirmed to be conforming to a strict set specifications.
Our Other Offerings
Herbal Products
Offering natural solutions for a healthy life with the goodness of Unani medicines. We present to you over 35 varieties of world-class Herbal Products.
Nutraceutical Products
We craft a selection of lifestyle products that are safe to work in perfect sync with a healthy diet, exercise and overall wellness.
Super Specialty
With a strong foothold in the market, we offer marketing support for a super speciality range of Oncology & supportive care products.
Any Questions?
Our experts are available to help you by addressing all your questions related to our products, manufacturing, sales and support.